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A performance of 2 dimensional ultrasonic vibration assisted milling in cutting force reduction, on aluminium AL6061

Ibrahim, Rasidi and Rafai, Noor Hakim and Abd Rahim, Erween and Kai, Cheng and Hui, Ding (2015) A performance of 2 dimensional ultrasonic vibration assisted milling in cutting force reduction, on aluminium AL6061. In: International Engineering Research and Innovation Symposium 2015 (IRIS), 12–13 September 2015, Putrajaya, Malaysia.

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Abstract

This paper were investigate a performance of 2 Dimensional Ultrasonic Vibration assisted Milling (UVAM) toward Aluminium Al 6061. The focus is to find the performance of reduction of cutting force compared to the conventional machining in the industries shop floor. Due to the major effect of cutting force of production in industries, the excessive cutting force problem must be investigated deeply as it will cause shortens tool life and reduces the production rate. A scientific approach has been found in order to reduce the cutting force during machining which is integrating the ultrasonic concept into workpiece. The modelling of vibration cutting ratio has been simulated to find the time force contact and noncontact. Thus, less cutting force could be found. The ultrasonic vibration platform that generated by XY25XS from Cedrat Technologies is travelled in X direction as a feed movement. Thus, the X and Y axis vibration actuate along the workpiece for the machining process. The performance of UVAM in cutting force reduction found the superior benefits of UVAM is come from the alternating cycle’s between tool and workpiece. The comparison between UVAM and conventional machining in reduction of cutting force is 32%. The potential of the UVAM tool wear and tool life will be discussed deeply in finding and next in the conclusion section.

Item Type: Conference or Workshop Item (Paper)
Uncontrolled Keywords: performance; ultrasonic vibration; cutting force; vibration ratio; tool life
Subjects: T Technology > TJ Mechanical engineering and machinery > TJ1125-1345 Machine shops and machine shop practice
Divisions: Faculty of Mechanical and Manufacturing Engineering > Department of Manufacturing and Industrial Engineering
Depositing User: Normajihan Abd. Rahman
Date Deposited: 07 Oct 2015 08:44
Last Modified: 07 Oct 2015 08:44
URI: http://eprints.uthm.edu.my/id/eprint/7326
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